How do I write a first article inspection report?

Here’s how you can create a First Article Inspection Report in five steps.

  1. Step 1: Pre-plan your FAI.
  2. Step 2: Create an inspection plan.
  3. Step 3: Manufacture the part.
  4. Step 4: Collect data.
  5. Step 5: Create report.
  6. How Jason cut his FAI time in half.

How do you write an inspection report?

Writing an Effective Inspection Report

  1. Know your audience. Relevant information is presented to a particular audience.
  2. Four sections are included in a well-written inspection report.
  3. Good writing tips.
  4. Formal reports require formal responses.
  5. Require a follow-up process.

What is meant by First Article Inspection?

A First Article Inspection (FAI) assesses the quality of one to five items that are selected from the first mass production run for testing. The items are chosen at random and act as a sample for the rest of the production run.

Who performs first article inspections?

What Is a First Article Inspection? A first article inspection occurs when an authorized person — typically the supplier or a second-party inspector with a laboratory and specialized measuring equipment — takes one or several parts from the first production run.

What is a first article sample?

What is a first article inspection? First articles are mass-produced units of a first production run. Prototypes or other pre-production samples are not considered first articles, as they are manufactured using processes not employed during mass production.

What is first article approval?

First Article Approval is the process of approving the first products created from your new mold — sometimes this process will need repeating if your engineers find flaws with the design, mold dimensions, or you are not happy with the color or final material feel.

What is the format for a report?

Reports are divided into sections with headings and subheadings. Reports can be academic, technical, or business-oriented, and feature recommendations for specific actions. Reports are written to present facts about a situation, project, or process and will define and analyze the issue at hand.

What is first article process?

First Article Inspection (FAI) is an authentication method for a manufacturing process. It is a detailed verification and comparison of the product design to the manufactured part. First articles are conducted on detailed, assembly, and sub-assembly parts.

What is the purpose of a first article inspection?

First article inspection (FAI), a process shared across nearly every type of manufacturing industry in the world, allows suppliers to formally report measurements of the initial part manufactured in cooperation with a customer who reviews and approves it.

Does ISO 9001 require first article inspection?

No, however if you are a company that manufactures aviation or aerospace machinery, and you are applying for ISO 9001 certification or have IOS 9001 certification, you are required to provide a First Article Inspection.

Is first article inspection considered “sampling”?

Even though the name suggests that the process is always associated with the ‘first article’ or first item of the production line, a first article inspection often includes a random sampling of items (usually three (3) items) from the first run.

Do you need a first article inspection?

First, to ensure that the production runs of the part match the first article, the manufacturer will rely on the first article inspection report for periodic audits to verify conformance. Second, parts that are built for certain industries, such as aerospace , must have their first article inspections documented in conformance to set standards.

What is the definition of first article inspection?

A first article inspection (FAI) is a design verification and design history file and a formal method of providing a reported measurement for a given manufacturing process.

What is first article test?

Definition of First article testing. First article testing means testing and evaluating the first article for conformance with specified contract requirements before or in the initial stage of production.